No-bake Sand Casting

No-bake Sand Casting

Sand Molding Shop is equipped with –

• A fully equipped sand testing laboratory to carry out incoming and in-process sand testing
• 10-ton continuous mixer for efficient mixing of silica sand, resin and hardener
• Fresh sand and Reclaimed sand silos
• Flood coating machine for mold painting
• 10-ton vibration attrition machine for knockout of the molds
• Cooler Classifier for cooling of the reclaimed sand

Sand Testing Lab

Sand Testing Lab is equipped with –

• Hot Tensile Strength Machine
• Permeability Machine
• Sieve Shaker
• Core Gas Checking Machine

Melting Shop

• A dedicated medium frequency induction furnace with 1000kg crucible for pouring of no-bake sand molds.
• Multiple ladle ranging from 500kgs to 1000kgs for transfer of metal from the crucible to the molds
• PMI machine for effective screening of scrap before loading into furnace
• Multiple pyrometers to ensure right pouring temperature
• CCD based Spectrometer from BRUKER, Germany with capacity of analyzing 27 elements (including Nitrogen).

Fettling Shop

A fettling shop equipped with

• Multiple plasma cutting machines
• Heavy-duty bench grinders
• Multiple swing grinders with two stations
• Multiple belt grinders with two stations each
• 100 ton Straightening Press
• Multiple shot blasting machines